4 core flat cable 20 AWG High Voltage Wire 26 AWG Signal Wire
Custom 4-Core Medical Flat Cable: Integrated High Voltage & Precision Signal Paths
Standard flat ribbon cables lack the dielectric strength and EMI isolation required for life-critical medical devices. Conectmed’s custom 4-core flat combo cable is engineered specifically for premium medical equipment including automated external defibrillators (AED), defibrillator monitors, and electrosurgical units (ESU).
By integrating a robust 20 AWG high voltage pulsing wire alongside 26 AWG precision ECG/EKG signal wires within a single parallel flat profile, we deliver maximum space savings and predictable flex-life without compromising signal integrity inside medical hinges or cart arms.
* Dual-Function Hybrid Design: Combines high-voltage energy delivery and micro-volt sensor monitoring in one optimized flat footprint.
* Superior Dielectric Isolation: The 20AWG high voltage core is heavily insulated to withstand extreme defibrillation voltage shocks (up to 5,000V DC pulses) without leaking into adjacent signal paths.
* Bio-Compatible & Clinical Ready: Available in premium Medical Grade PVC or flexible TPU jackets that fully comply with ISO 10993 biocompatibility and medical wipe sterilizations.
technical specification
| Component Profile | Technical & Material Details | Defibrillator & ESU Engineering Advantage |
|---|---|---|
| Core 1-2: High Voltage Pulse Wires | 2x 20 AWG (120/0.08TSN Double Stranded Tinned Copper) | Engineered to withstand high-voltage defibrillation shocks (Up to 5KV DC); zero dielectric breakdown. |
| Core 3-4: Precision Signal Wires | 2x 26 AWG (7*9/0.05TSN Flexible Tinned Copper Alloy) | Insulated with high-density HDPE to handle micro-volt ECG sensing or pacing data without cross-talk. |
| Internal Strength Members | 630D Heavy-Duty Nylon Filler * 2 + Tissue Paper Wrapper | Absorbs continuous mechanical pulling stress; extends flat cable flexing fatigue life inside medical cart hinges. |
| Outer Jacket Protection | Medical-Grade Biocompatible PVC Jacket (Model: CU104) | Parallel flat profile restricts kinking; fully resistant to clinic-grade chemical disinfectants and clinical wipes. |
| Custom MOQ Production | Flexible Extrusion Runs (Starting from 1,000 meters) | Perfect for medical device R&D prototypes, clinical trials, and agile batch device manufacturing. |
Defibrillator Sourcing Expansion:
Looking for flexible umbilical lines for external paddles? Explore our specialized [7-Core Coiled Cable for Defibrillator Leads] which integrates 1 shielded high-voltage pulsing wire and 6 precision signal cores in a heavy-duty, retractable medical TPU jacket.