3 Methods of Low Noise Cable Customizing -the 3rd way is With More Cores In Thinner OD
What kind of cable is Low Noise?
A Low Noise cable is processed by using specific construction techniques and material selection in addition to conductive dissipative layers in order to decrease and reduce electrical noise induced by mechanical stress on the cable( Triboelectric noise).
when either standard or custom cables experience mechanical shock, the individual layers move relative to each other (conductor and shield move relative to insulation). This movement charges the insulation, creating a charged capacitor that results in a voltage difference between two conductors or a conductor and shield.
When we know the cause of the noise，we can find some way to reduce it.
Typically ,A conducting layer is added to the surface of the core wire insulation(paiting for extruding). This layer is bonded to the insulation preventing movement between the two different materials ,so as to prevent charging. Charging caused by movement between the low noise coated primaries and other components of the cable is dissipated immediately preventing a voltage difference.
the commonest structure of this way is following:
this is structure of EC206S-001 developped by us for medical purpose
The advantage of this structure medical cable(ECG cable) is:
1,Flexible,coaxial structure,Kevlar as filler,outer shielding layer
2,very easy to define the cores according to is inner jacket color
3,Low noise Level:less than pk-pk<50µV
the disadvantages are:
1,the processing steps are too many,this cause the high procesing cost,so the total cost of the cable increased
the price of low noise medical cable like this usually is 2.5-4USD/meters( depends on different products specification)
2,the OD can not be made as thin as want,as the comprensive structure( independant shielded,semi conductive layer coated for each core).when the cores are not much,this advantage is not obvious,if the cores reach 10 core,12 core,18 cores even more,then this structure is a problem.The applications determs the OD can not beyond a certain value.
In this situation,A Second realizing way- new technology is appealed to applied.we call it “coating” based on conductive”graphene mixture”
Compared with semi-conductive layer(TPE),whose resistance is 10^5，graphene is a perfect conductor .Graphene mixture is not a Plastic material,it can not be extruded as normal Plastic material like TPU,PVC…
The “coating” is time-consuming processing,there is not any tutial on youtube or anywhere else.and the recipe of the graphene mxiture is also a technical secret.
Medical cable manufacturers are always facing a technical chanllenge,that is More complicated structure,more and more functions demanded,better and better performance required….But the maximum accepted OD are thinner and thinner
EC210S-005 is a Low Noise cable with appointed OD,the tradtional processing method can not meet is requirement.so a new technology” Coating” is applided in it.from its appearance,there is no much difference from a common 10 lead ECG cable,But its Low Noise performance is less than pk-pk<50µ
A third Low Noise cable realizing way is for those who does not master chemical stripping or do not want to use chemical stripping .Its structure is as following diagram shows:
This structure combines the advantages of the first two method:
- in a limited outer diameter ,cover as many cores as possible.
- Conducting layer is easy to be removed
- Good Low noise effect
Which situations need Low Noise Cable?
Low Noise cable(coaxial and multi-conductor cables ) has its absolutely advantaged in the application of small-signal transition where shielded cable will suffer mechanical shock,such as twisting, crushing, flexing, pulling, etc.
Following situation,Low noise cable are strongly recommended:
- Medical Instrumentation( and Accessories),such as ECG, EKG,EEG,Endoscope, Pulse Oximetry
- Test and Measurement
- Measurements of low currents down to femtoamperes
- Photodetectors and ionization detectors
- High resistance measurements
- Scanning probe microscopy (STM, SPM, STS)
- Piezo- and pyroelectric transducers
How To Do Low Tribolectric Noise Testing
The standard we adopt in our Shielding room for Low Noise testing is ANSI/AAMI EC53:2013 5.3.2 . This Standard has a requirement for the Tested Sample to generate less than a 50 uV of triboelectric noise between signal wires when the sample is mechanically manipulated. Most of our Low Noise Value is around 20-24uV. Being a long time preferred supplier to many Medical Product Manufactures, Systems Wire and Cable has refined its manufacturing processes and also draws from our many years of accumulated knowledge in this challenging field.
Tips:Chemical way to strip a “Coating" coated Low Noise cable
How to strip a “coating” Low noise cable is very crutial to the safe of production,the quality of a products.
For Coating low noise cable,an automatic stripping and cutting machine,can not help you,as an medical cable manufacturer,we tried many ways when we develop this cable,we find Chemical stripping is the best way.
The outer low noise layers must be stripped back at least 1/8” to ensure that shorts do not occur between the conductive layer and the conductor. Recommended chemicals include: citrus solvents, mineral spirits, and MEK.